Publications

Oxide dispersion-strengthened (ODS) steels are emerging as leading candidate materials for next-generation nuclear reactor components due to their exceptional resistance to creep, fatigue, and irradiation, combined with high strength at elevated temperatures. This paper investigates the microstructural mechanisms underpinning these superior properties, with a particular focus on the critical role of nano-oxides in enhancing performance. Various manufacturing techniques, including powder metallurgy and additive manufacturing, are reviewed to assess their impact on the structural and mechanical properties of ODS steels. Recent case studies on their application in nuclear environments highlight the potential of ODS steels to significantly extend component longevity without necessitating major reactor redesigns. Nevertheless, further research is necessary to assess their reliability under extreme environmental conditions and to determine optimal, scalable manufacturing processes for large-scale production.

The paper investigates the variation of friction force (Fx) during reciprocating sliding tests on nanocrystalline diamond (NCD) films. The analysis of the friction behavior during the run-in period is the focus of the study. The NCD films were grown using microwave plasma-enhanced chemical vapor deposition (MW-PECVD) on single-crystalline diamond SCD(110) substrates. Reciprocating sliding tests were conducted under 500 and 2000 g of normal load using Si3N4 balls as a counter body. The friction force permanently varies during the test, namely Fx value can locally increase or decrease in each cycle of sliding. The distribution of friction force drops (dFx) was extracted from the experimental data using a specially developed program. The analysis revealed a power-law distribution f−µ of dFx for the early stage of the run-in with the exponent value (µ) in the range from 0.6 to 2.9. In addition, the frequency power spectrum of Fx time series follows power-law distribution f−α with α value in the range of 1.0–2.0, with the highest values (1.6–2.0) for the initial stage of the run-in. No power-law distribution of dFx was found for the later stage of the run-in and the steady-state periods of sliding with the exception for periods where a relatively extended decrease of coefficient of friction (COF) was observed. The asperity interlocking leads to the stick-slip like sliding at the early stage of the run-in. This tribological behavior can be related to the self-organized criticality (SOC). The emergence of dissipative structures at the later stages of the run-in, namely the formation of ripples, carbonaceous tribolayer, etc., can be associated with the self-organization (SO).

Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments.

Water-based lubricants (WBLs) have been at the forefront of recent research, due to the abundant availability of water at a low cost. However, in metallic tribo-systems, WBLs often exhibit poor performance compared to petroleum-based lubricants. Research and development indicate that nano-additives improve the lubrication performance of water. Some of these additives could be categorized as solid nanoparticles, ionic liquids, and bio-based oils. These additives improve the tribological properties and help to reduce friction, wear, and corrosion. This review explored different water-based lubricant additives and summarized their properties and performances. Viscosity, density, wettability, and solubility are discussed to determine the viability of using water-based nano-lubricants compared to petroleum-based lubricants for reducing friction and wear in machining. Water-based liquid lubricants also have environmental benefits over petroleum-based lubricants. Further research is needed to understand and optimize water-based lubrication for tribological systems completely.