As the industrial community moves towards green manufacturing processes, there is an increased demand for multi-functional, environmentally friendly lubricants with enhanced tribological performance. In the present investigation, green (environmentally benign) lubricant combinations were prepared by homogeneously mixing nano- (20 nm), sub-micrometre- (600 nm average size) and micrometre-scale (4 μm average size) boric acid powder additives with canola oil in a vortex generator. As a basis for comparison, lubricants of base canola oil and canola oil mixed with MoS(2) powder (ranging from 0.5 to 10 μm) were also prepared. Friction and wear experiments were carried out on the prepared lubricants using a pin-on-disc apparatus under ambient conditions. Based on the experiments, the nanoscale (20 nm) particle boric acid additive lubricants significantly outperformed all of the other lubricants with respect to frictional and wear performance. In fact, the nanoscale boric acid powder-based lubricants exhibited a wear rate more than an order of magnitude lower than the MoS(2) and larger sized boric acid additive-based lubricants. It was also discovered that the oil mixed with a combination of sub-micrometre- and micrometre-scale boric acid powder additives exhibited better friction and wear performance than the canola oil mixed with sub-micrometre- or micrometre-scale boric acid additives alone.
We are pleased to publish a Special Issue on “Additively Manufactured Coatings” that is intended to provide peer-reviewed articles in the fascinating field of coatings, particularly in the area of additive manufacturing technology [...]
In the present investigation, aluminum matrix nanocomposites reinforced by graphene nanoplatelets were synthesized by powder metallurgy method. The microstructure of the Al-Graphene nanoplatelets sample was investigated by TEM. The hardness measurements of these samples were investigated using a Rockwell hardness tester. To investigate the tribological behavior of aluminum matrix composites reinforced by graphene nanoplatelets and pure aluminum, pin-on-disk experiments were conducted on the prepared samples. In the experiments, the influence of reinforcement, volume fraction, normal load, and sliding velocity on the tribological performance was investigated. Results showed that the wear rate of Al-1wt.% GNP is increased with increasing normal loads. However, the coefficient of friction (COF) of the Al-1wt.% GNP decreased with increasing normal loads. Formation of graphene film on the worn surface of Al-1wt.% GNP sample and morphology of the worn surfaces of aluminum and composite samples were analyzed by Optical Microscope (OM) and Scanning Electron Microscope (SEM). It was found that the graphene nanoplatelets reinforced nano-composites showed superior tribological properties and demonstrated the ability of the self-lubricating nature of the composite during tribological conditions.
Understanding the tribological aspects of machining processes is essential for increasing the dimensional accuracy and surface integrity of products. In the present investigation, orthogonal metal cutting simulations were performed using an explicit finite-element code, LS-DYNA. In the simulations, a rigid steel cutting tool of different rake angles was moved at different velocities against a stationary aluminum work-piece. A damage material model was utilized for the work-piece to capture the chip separation behavior and the simultaneous breakage of the chip into multiple fragments. In addition, the friction factors at the cutting tool- work-piece interface were varied in the contact model. Overall, the rake angle was found to have significant influence on the chip morphology during metal cutting. Moreover, the cutting forces and the discontinuous chip formation process were strongly influenced by the friction and cutting speed.