AC-anodising of AA1050 aluminium alloy in sulphuric and phosphoric acid solutions has been examined, with the contributions of the anodic and cathodic processes evaluated from the electrical signal analysis. The porous anodic film morphology and the potential-time behaviour confirm the similarity with DC-anodising, although lower anodic charge and film formation efficiencies are evident from gravimetric measurements. The anodic charge loss is mainly related to the capacitive current required to re-establish (between successive charge cycles) the electric field strength for ionic migration across the pre-existing and healed barrier layer oxide. Cathodic hydrogen gas evolution is considered to proceed at flaw sites in the barrier layer oxide, leading to high localized current densities that result in high cathodic potentials. Hydrogen gas retention at flaws and pores of the anodic film also contributes to the high cathodic potentials.
The variations of the anodic and cathodic amplitudes during the AC-graining of aluminium in hydrochloric acid electrolyte were investigated in this work in order to combine the amplitude variations with the electrochemical reactions that take place in the electrograining process. Aluminium samples were galvanostatically grained in 0.34M hydrochloric acid and the signal of the applied potential versus a reference electrode was recorded by a high frequency acquisition system. The potential variation during the AC-graining of the aluminium alloy AA1050 and of pure aluminium (99.99%) was examined as well as the influence on the potential variation of the applied pre-treatments. In addition, scanning electron microscopy and backscattering electron micrographs were also used to examine the aluminium samples. The smut layer formation at the initial stages of graining was investigated by X-ray photoelectron spectroscopy. It was concluded that the variations of the anodic and cathodic amplitudes were divided into three different regions. An interpretation of these regions was achieved by the combination of the potential measurements of the different example substrates with the subsequent observations of the grained surfaces. By using this interpretation of the potential variations, interesting information can be obtained about the influence on the electrograining process of the aluminium substrate, the applied pre-treatments and the electrograining conditions.
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No abstract is provided for this article.
No abstract is provided for this article.
SUMMARYAC-electrochemical cleaning and AC-anodising of rolled AA1050 in phosphoric acid have been investigated under constant AC-current conditions. Inductively coupled plasma optical emission spectrometry (ICP-OES) and potential response measurements demonstrate the transition from AC- anodising to AC-cleaning for different electrolyte concentrations and current densities. The mechanisms of the anodic and cathodic reactions reveal themselves in the respective potential responses. With TEM a thin non-porous oxide film of less than 10 nm is observed on the AC-cleaned substrate. AES depth profiling reveals the presence of remnant phosphorus from the electrolyte in the thin surface oxide layer.