No abstract is provided for this article.
Inhibitor leaching, fast, effective and irreversible passivation are essential for active protective coatings to protect aluminium alloys. This study presents the comparison of the active protective properties of lithium carbonate and two organic corrosion inhibitors, benzotriazole and 2-mercaptobenzothiazole, on aluminium alloy 2024-T3 with a special focus on the irreversibility of the inhibition. A combined approach of electrochemical measurements, optical observations, surface roughness and weight-loss measurements revealed the reversible inhibition behaviour of benzotriazole and 2-mercaptobenzothiazole on AA2024-T3. On the contrary, lithium carbonate demonstrated fast, effective and irreversible corrosion inhibition, providing the essential characteristics needed for effective active corrosion protection from coatings.
SUMMARYElectrochemical measurements, recorded during the growth of the duplex layer, in combination with high voltage electron microscopy, were used to investigate the influence of pretreatment on the formation of the porous oxide film. The growth was studied of the porous layers on relatively rough surfaces, prepared by three different pretreatment processes: rolling, mechanical brushing and AC electrochemical etching. These treatments introduced topographical and compositional heterogeneities on the surface. HVEM examination of the Al2O3/Al interfaces showed that the steady-state anodic morphology, consisting of hexagonal cells, with a central pore, was valid on all types of substrates. Pore initiation was related to the substrate pretreatment.
No abstract is provided for this article.
No abstract is provided for this article.
Electrolytic chromium coated steel (ECCS) is packaging steel coated with a thin layer of chromium with an outer layer of chromium oxide. This coating system provides corrosion protection in addition to good adhesion properties due the outer oxide layer. The coating for ECCS is deposited via a hexavalent chromium electrolyte which has been found to be an environmental and health hazard and is therefore subject to restrictions under REACH legislation. A new coating process based on trivalent chromium chemistry has therefore been developed. According to prior studies, coatings comparable in terms of corrosion resistance to those achieved with the traditional Cr(VI)-based process have been produced with this process [1]–[4]. However, at present there is limited understanding of the mechanism and kinetics of electrodeposition from trivalent chromium based electrolytes. This knowledge is key to optimize the process design for industrial plating lines. In the present study, we investigate the effect of the chemistry of the Cr(III) complex – as determined by the relative concentration of the formate complexing agent and temperature – on the electrodeposition of mixed chromium metal-carbide-oxide coatings on low carbon steel in a rotating cylinder electrode (RCE) setup. In this study, low carbon steel samples are electroplated in an aqueous Cr(III) based electrolyte bath with a deposition time of 0.8 s with applied current densities ranging from 20 to 90 A dm -2 . The pH of the electrolyte is maintained at 2.6. A rotation speed of 776 RPM is used. SEM and XPS analysis is also performed to determine the effect of the above parameters on the microstructure and composition of the deposits. The amount of Cr deposited is determined using XRF measurements. Relative chromium metal, oxide and carbide contents are determined via XPS analysis. UV-Vis spectra of each of the electrolytes are also measured. Optical surface analysis shows that of the three regimes distinguishable as a function of current density [2], homogeneous, bright coatings are deposited in regime II (Figure 1). The current range over which acceptable coatings are deposited is significantly wider with higher relative ligand concentrations. Lower applied currents are required with lower bath temperatures. Increasing the chromium ion concentration (at a fixed relative ligand concentration) results in increased Cr metal deposition and an associated decrease in the carbide content of the coating. At higher bath temperatures, carbide formation is favoured. Results also indicate a threshold ligand-to-complex ratio at ~2.0 [HCOO - ]/[Cr 3+ ] above which a bright, homogeneous coating is deposited. This threshold corresponds with UV/Vis results which indicate the formation of a new complex species in the electrolyte at that ratio (Figure 2). Figure 1