Plastic creep flow effects in the diffusive cavitation of grain boundaries

We analyze the growth of cavities along grain interfaces by the combined processes of grain boundary diffusion and plastic dislocation creep in the adjoining grains. It is shown that the coupling between the processes can be expressed in terms of a parameter L, which has the dimensions of length and which is a function of material properties, temperature and applied stress; L decreases with increasing temperature and stress and has, e.g., values in the range of 0.25 to 25 μm for various pure metals when stressed to 10−3 × shear modulus at 0.5 T m . The contribution of dislocation creep to the cavity growth rate is shown to be negligible when L is comparable to or larger than the cavity spacing, but significant interactions occur, leading to growth rates very much in excess of those predicted on the basis of boundary diffusion alone, when L is comparable to or smaller than the cavity size. The coupling occurs because extensive dislocation creep allows local accommodation of matter diffused into the grain boundary from the cavity walls. The cavity growth rate is analyzed by formulating a new variational principle that governs combined processes of grain boundary diffusion and non-linear viscous creep, and by implementing this principle through the finite-element method to obtain numerical solutions. Results for the cavity growth rate are presented for a wide range of ratios of L to cavity spacing, and of cavity radius to spacing. Also, results are presented for the total growth time of cavities from an initial size to final coalescence.