No abstract is provided for this article.
SummaryZinc phosphating of aluminium alloys is a conversion treatment that can be used for automotive applications to improve the adhesion properties and the corrosion resistance. In this paper the influence of the aluminium pretreatment on the formation of the zinc phosphate layer is studied. The growth of the zinc phosphate layer was examined on degreased, etched and electropolished aluminium AA5754 surfaces, using a Scanning Electron Microscope (SEM). A batch phosphating procedure, representative for the industrial process, was introduced. The surface condition of the aluminium, determined by the selection of the pretreatment procedure, has an influence on the number and sizes of the zinc phosphate crystals present on the aluminium surface. The formation of the layer can be divided into two steps: the initiation and the growth. It is shown that especially the initiation step is influenced by the condition of the substrate prior to phosphating. By means of high sensitivity and high resolution techniques (AFM and ToF-SIMS), it was possible to follow up the initiation process, as these techniques are suitable to detect the nucleation agents as well as the initiating crystals.Keywords: aluminium surface treatmentphosphatingactivatingautomotive applicationschromium free conversion layers
No abstract is provided for this article.
No abstract is provided for this article.
The effect of a zirconium (Zr)-based pretreatment on interfacial bonding properties of a fusion bonded epoxy (FBE) coating on carbon steel is investigated. The initiation and kinetics of delamination of epoxy coatings applied on differently pretreated carbon steel surfaces is studied with scanning Kelvin probe (SKP). In-situ attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR) is applied to study interfacial coating-oxide chemistry changes upon electrolyte diffusion towards the buried interface. Corresponding coating degradation is analyzed with the use of electrochemical impedance spectroscopy (EIS). pull off experiments showed a clear beneficial effect of the Zr-based pretreatment improving the dry and wet adhesion properties of the fusion bonded epoxy coating to the carbon steel surface particularly upon exposure to wet and corrosive conditions. This increase in interfacial bonding stability is confirmed by the ATR-FTIR and EIS experiments and delayed and slower delamination was observed in the SKP measurements.
The corrosion resistance of aluminium alloys can be improved by different surface treatments such as painting. A pre-treatment based on chromate is the current method used to increase the corrosion resistance and the adhesion of the organic layer. Silane films seem to be an interesting alternative system to replace the toxic chromates. In this paper, the characterisation of bis-1,2-(triethoxysilyl)ethane (BTSE) thin layers has been evaluated by coupling optical techniques like spectroscopic ellipsometry (SE) and infra-red spectroscopic ellipsometry (IRSE) along with electrochemical methods (electrochemical impedance spectroscopy (EIS)). This approach has been chosen to have a better understanding of the protection provided by these organosilane thin films. It will be demonstrated that the BTSE bath concentration modifies the thickness of the layers and that the curing of this thin film can also improve the barrier properties by forming a denser layer.