ABSTRACT Polylactic acid (PLA), a biodegradable thermoplastic, finds extensive applications in packaging, textiles, and medical fields. However, its inherent flammability limits its utilization in scenarios with stringent fire safety requirements. To address this issue, an intumescent flame retardant (IFR) system is constructed using ammonium polyphosphate (APP) and manganese ion‐doped phosphonate sulfonamide salt (PASAS‐Mn). The latter is synthesized via ion exchange and complexation reactions, with sulfathiazole, aminotrimethylphosphonic acid, and manganese acetate tetrahydrate as raw materials. Subsequently, the IFR is incorporated into a toughened PLA/thermoplastic polyamide elastomer (TPAE) blend through melt compounding to prepare flame‐retardant PLA/TPAE/IFR blends. At an IFR loading of 22.5 wt%, the PLA/TPAE/IFR blend achieves a UL‐94 V‐0 rating and a limiting oxygen index (LOI) of 29%. Compared with the PLA/TPAE blend, the total heat release (THR) and peak heat release rate (PHRR) are reduced by 93% and 91%, respectively. The excellent flame retardancy of the PLA/TPAE/IFR blends is attributed to a biphasic flame‐retardant mechanism. We envision that the design of biphasic flame retardants provides valuable insights for developing halogen‐free, high‐efficiency, and environmentally friendly flame retardants for PLA, and is expected to broaden the application scope of PLA in electronic devices, automotive interiors, etc.
A naturally occurred microtubullar silicate, halloysite nanotubes (HNTs), was co-cured with epoxy/cyanate ester resin to form organic–inorganic hybrids. The coefficient of thermal expansion (CTE) of the hybrids with low HNT concentration was found to be substantially lower than that of the plain cured resin. The moduli of the hybrids in the glassy state and rubbery state were significantly higher than those for the plain cured resin. The dispersion of HNTs in the resin matrix was very uniform as revealed by the transmission electron microscopy (TEM) results. The interfacial reactions between the HNTs and cyanate ester (CE) were revealed by the results of Fourier transform infrared spectroscopy (FTIR) and x-ray photoelectron spectroscopy (XPS). The substantially increased properties of the hybrids were attributed to the covalent bonding between the nanotubes and the matrix.
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The cure characteristics of bisphenol A dicyanate-novolac epoxy resin blends were investigated by gel time determination and dynamic DSC. The effects of the proportion on the structures of cured blends were investigated by FTIR. In situ FTIR was utilized to study the curing mechanism and curing kinetics. The results indicated the distinct catalytic effects of the novolac epoxy resin on the curing of bisphenol A dicyanate. Due to considerable amounts of unepoxidized phenol present in the novolac epoxy resin, the reactions between phenol and cyanate disturbed the formation of the co-reaction products. The curing reactions of the blends indicated by in situ FTIR did not follow the Bauer mechanism totally. A composite mechanism of triazine-epoxy insertion and epoxy-cyanate reaction indwells in the systems. The authors suggest that most of the oxazolidinone present in the blends is formed by isomerization of oxazoline rather than by insertion of epoxy into isocyanurate. The amount of epoxy resin in the blend did not alter the curing mechanism, but had significant effects on the kinetic behaviour.
To fully exhibit the potentials of the fascinating characteristics of graphene oxide (GO) in polymer, the achievement of strong interface interactions and fine dispersion of GO in the hybrids is essential. In the present work, the elastomeric hybrids consisting of GO sheets are fabricated by utilizing butadiene–styrene–vinyl pyridine rubber (VPR) as the host through co-coagulation process and in situ formation of an ionic bonding interface. The VPR/GO composites with a normal hydrogen bonding interface are also prepared. The mechanical properties and gas permeability of these hybrids with an ionic bonding interface are obviously superior to those of the composites with a hydrogen bonding interface. With the ionic interfacial bonding, inclusion of 3.6 vol% of GO in VPR generates a 21-fold increase in glassy modulus, 7.5-fold increase in rubbery modulus, and 3.5-fold increase in tensile strength. The very fine dispersion of GO and the strong ionic interface in the hybrids are responsible for such unprecedented reinforcing efficiency of GO towards VPR. This work contributes new insights on the preparation of GO-based polymer hybrids with high performance.
Theoretically, separating the positive and negative charge centers of the chain segments of dielectric elastomers (DEs) is a viable alternative to the conventional decoration of chain backbone with polar handles, since it can dramatically increase the dipole vector and hence the dielectric constant (ε') of the DEs while circumvent the undesired impact of the decorated polar handles on the dielectric loss (tan δ). Herein, a novel and universal method is demonstrated to achieve effective separation of the charge centers of chain segments in homogeneous DEs by steric hindrance engineering, i.e., by incorporating a series of different included angle-containing building blocks into the networks. Both experimental and simulation results have shown that the introduction of these building blocks can create a spatially fixed included angle between two adjacent chain segments, thus separating the charge center of the associated region. Accordingly, incorporating a minimal amount of these building blocks (≈5 mol%) can lead to a considerably sharp increase (≈50%) in the ε' of the DEs while maintaining an extremely low tan δ (≈0.006@1 kHz), indicating that this methodology can substantially optimize the dielectric performance of DEs based on a completely different mechanism from the established methods.