The thermal decomposition and oxidation ageing behaviour of polypropylene (PP) and PP/halloysite nanotube (HNT) nanocomposites were studied. The kinetics of thermal decomposition were calculated by integral models. The thermal oxidation ageing was investigated by Fourier transform infrared spectroscopy (FTIR). The PP nanocomposites showed a higher activation energy of thermal decomposition than neat PP. Their surface treatment and lower HNT loading led to a higher activation energy of decomposition. Their improved thermal stability in nitrogen was attributed to entrapment of decomposition products at initial decomposition stage and to barrier effects. Nanocomposites made by using silane-modified HNT (m-HNT) and also those with lower quantities of (unsilanated) HNT showed improved resistance to thermo-oxidative ageing. The rate of thermo-oxidative ageing was correlated with the number of acidic sites and the volume of entrapped oxygen in the lumen of the HNT and in cavities.
An ionic liquid (IL), 1-butyl-3-methyl-imiazolium hexafluorophosphate [BMIm]PF6, was coated onto halloysite nanotubes (HNTs) in tetrahydrofuran–water mixture. The IL layers on the HNTs were confirmed by thermogravimetric analysis, diffuse reflectance infrared Fourier transform spectroscopy, determination of contact angle, and porosity analysis. The interaction between IL and HNTs, proposed to be hydrogen bonding, was verified by various spectral results such as Raman spectroscopy, nuclear magnetic resonance and X-ray photoelectron spectroscopy. Because of their interaction, the crystallization behavior of IL in the presence of HNTs was found to be changed, as indicated by the results of differential scanning calorimetry. The IL-coated HNTs (m-HNTs) were used as reinforcement for styrene–butadiene rubber. Compared with the compounds with uncoated HNTs, the uncured compounds with m-HNTs showed faster curing, and the resulting vulcanizates showed substantially higher tensile strength and much lower hardness. The unique changes in the compounds are correlated to the changes in filler dispersion and interaction between IL and HNTs.
Rubber waste management has received extensive concern in the circular economy. To realize waste rubber recycling, dynamic linkages that can undergo reversible breaking and reformation in response to external stimuli are introduced to replace traditional irreversible crosslinks in vulcanized rubbers. Filler is an essential component in rubber processing, while the incorporation of high loading of fillers inevitably deteriorates the dynamic network recyclability by hindering chain movement and preventing the collision of dynamic motifs. To overcome the contradiction between reinforcement and recyclability arising from filler incorporation, dynamic bonds are creatively installed at the interface of dynamically crosslinked rubbers (DCRs) by using functionalized fillers as both reinforcement and dynamic crosslinkers. The mechanical properties of DCRs are generally improved by constructing dynamic bonds across the interface due to improved filler dispersion and enhanced interfacial adhesion. Simultaneously, dynamic bonds at the interface enable the rubber chains adsorbed on fillers to participate in network rearrangement under external stimuli, which may alleviate the negative effect on recyclability imposed by filler incorporation. In this chapter, we summarize the recent progress on the construction of dynamic bond-mediated interfaces in DCRs and the effect on the mechanical and dynamic properties.
One of the approaches to develop sustainable rubber products is to replace petroleum-based materials with renewable and sustainable materials. Many global tire manufacturers have committed to using entirely sustainable materials for tire production by 2050. This requires the development of suitable bio-based raw materials, from bio-based elastomers to renewable ingredients. Rubber products generally consist of complicated material formulations, including more than ten kinds of ingredients such as activators, processing oils, antioxidants, and fillers, to tune the processing, curing, and physicochemical properties of the rubbers. This chapter aims to provide an overview of three types of bio-based materials to potentially replace petroleum-based activators, processing oils, and antioxidants, and discuss their impacts on the overall performance of rubber systems.
We synthesized fully bio-based poly(propylene sebacate) using 1,3-propanediol, sebacic acid, and itaconic acid as raw materials. Another bio-based diacid, succinic acid, was introduced to tailor the flexibility of the copolyester. Accordingly, we obtained a series of crosslinkable copolyesters, covering from rigid plastics to soft elastomers. The rigid copolyesters could be used as shape memory polymers (SMPs). As the elastomeric copolyesters (noncrystalline ones and crystalline ones above T m) are mechanically weak, zinc diacrylate (ZDA) was used as reinforcement to enhance the tensile strength and storage modulus in rubbery state. ZDA exhibited high reinforcing efficiency for the copolyesters. For instance, tensile strength and storage modulus above T m of poly(propylene sebacate) (PPSS0) reinforced by ZDA (40 phr) increased by 368% and 745%, respectively. ZDA showed good compatibility with the copolyesters and polymerized ZDA particles dispersed uniformly in the matrices. Additionally, PPSS0/ZDA composites exhibited high shape fixity and shape recovery, making them suitable for fabricating biobased SMPs.
An epoxidized natural rubber was successfully cured with zinc diacrylate (ZDA). A nonconventional curing mechanism via oxa-Michael addition between hydroxyl and acryloyl was revealed. Such a cured elastomer was found to be highly resistant to heat/oxygen aging, and such an outcome is closely related to the relatively lower concentration of epoxides and the absence of sulfides in the ZDA-cured composites. The present method provides a unique insight for developing aging-resistant diene-based elastomers which are generally heat/oxygen susceptible.
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