A two-step approach with a combination of emulsion polymerization and melt intercalation with higher clay loading of 33wt.% is disclosed to highly confine the polystyrene (PS) chains by montmorillonite. The product of the emulsion polymerization is an easily crushable fine powder. And the powder is readily processible by open mill to form a transparent sheet. In the melt intercalation process, further intercalation of polystyrene narrows the space among the tactoids and results a highly confined intercalated nanocomposite. The results of dynamic mechanical thermal analysis (DMTA) and differential scanning calorimetry (DSC) showed that the cooperative motions of PS segments were substantially depressed, indicative of the highly intercalated structure formed in the nanocomposites. A structural model is proposed to explain the highly confined mesostruture of the PS/MMT nanocomposite.
Halloysite nanotubes (HNTs) were utilized to prepare polypropylene (PP) nanocomposites by simple melt-compounding approach. Compared with other silicates such as montmorillonite and kaolinite, HNTs show much better dispersion property. The PP nanocomposites with HNTs exhibit concurrence increase in tensile and flexural strength, flexural modulus and impact toughness. Surface modification of HNTs lends the PP nanocomposites higher strength, modulus and lower toughness. The increase in mechanical properties is correlated with the well dispersion of the high aspect ratio HNTs and the orientation of HNTs in PP matrix. Morphology studies show that HNTs can be dispersed in PP uniformly at lower HNTs loading and excessive loading of HNTs causes a little aggregation. Surface modification of HNTs can alleviate the aggregation effectively. The storage modulus of the nanocomposites increases consistently with the HNTs concentration. The surface modification is beneficial to the further improvement in storage modulus. Similar to other silicates, HNTs facilitate the crystallization of PP due to the heterogeneous nucleation
No abstract is provided for this article.
No abstract is provided for this article.
Naturally occurred halloysite nanotubes (HNTs) with hollow nanotubular structures were used as a new type filler for poly(propylene) (PP). Nanocomposites based on PP and HNTs were prepared by melt blending. Scanning electronic microscopy (SEM) results suggested HNTs were dispersed in PP matrix evenly at nanoscale after facile modification. Thermal stability of the nanocomposites was found remarkably enhanced by the incorporation of HNTs. Cone calorimetric data also showed the decrease of flammability of the nanocomposites. Entrapment mechanism of the decomposition products in HNTs was proposed to explain the enhancement of thermal stability of the nanocomposites. The barriers for heat and mass transport, the presence of iron in HNTs, are all responsible for the improvement in thermal stability and decrease in flammability. Those results suggested potential promising flame retardant application of HNTs in PP.
The flame retardancy of polymers is an important issue in their practical applications. The use of various nanofillers as flame retardants in polymer matrices have drawn considerable attention. In this chapter, the flame retardancy of naturally occurring halloysite nanotubes (HNTs) towards polymer is first demonstrated and the underlying role of HNTs during combustion is highlighted. Then the factors related to the dispersion of HNTs, modification of HNTs, and structure of the nanocomposites that affect the flame retardancy properties of the polymer–HNTs nanocomposites are discussed. After that, the synergistic effects of the combination of HNTs with other flame retardant compounds (intumescent flame retardant system and other nanofillers) in improving the fire retardancy properties of the nanocomposites are reviewed. Finally, the flame retardancy of other clays (montmorillonite, vermiculite, sepiolite, kaolinite) in polymers and the comparison between HNTs and other clays are briefly illustrated.
A novel functional ionic liquid (IL), 1-methylimidazolium methacrylate (MimMa), was synthesized for modifying styrene butadiene rubber (SBR)/silica composites.MimMa was found to be readily polymerized via the initiated radical mechanism and could be analogously grafted onto rubber chains during vulcanization.Substantial hydrogen bonding between polymerized MimMa (poly(MimMa)) and silica can facilitate the silica dispersion and improve the SBR/silica interfacial bonding.Filler networking, curing behavior, silica dispersion and mechanical performance of the modified SBR/silica composites were studied.With a low concentration of MimMa, remarkable improvements in the interfacial interactions and mechanical properties were achieved which was attributed to the improved silica dispersion and strengthened interfacial bonding induced by MimMa.A modified interphase structure was accordingly proposed and related to the mechanical performance of the modified SBR/silica composites.