Naturally occurred halloysite nanotubes (HNTs) with hollow nanotubular structures were used as a new type filler for poly(propylene) (PP). Nanocomposites based on PP and HNTs were prepared by melt blending. Scanning electronic microscopy (SEM) results suggested HNTs were dispersed in PP matrix evenly at nanoscale after facile modification. Thermal stability of the nanocomposites was found remarkably enhanced by the incorporation of HNTs. Cone calorimetric data also showed the decrease of flammability of the nanocomposites. Entrapment mechanism of the decomposition products in HNTs was proposed to explain the enhancement of thermal stability of the nanocomposites. The barriers for heat and mass transport, the presence of iron in HNTs, are all responsible for the improvement in thermal stability and decrease in flammability. Those results suggested potential promising flame retardant application of HNTs in PP.
The flame retardancy of polymers is an important issue in their practical applications. The use of various nanofillers as flame retardants in polymer matrices have drawn considerable attention. In this chapter, the flame retardancy of naturally occurring halloysite nanotubes (HNTs) towards polymer is first demonstrated and the underlying role of HNTs during combustion is highlighted. Then the factors related to the dispersion of HNTs, modification of HNTs, and structure of the nanocomposites that affect the flame retardancy properties of the polymer–HNTs nanocomposites are discussed. After that, the synergistic effects of the combination of HNTs with other flame retardant compounds (intumescent flame retardant system and other nanofillers) in improving the fire retardancy properties of the nanocomposites are reviewed. Finally, the flame retardancy of other clays (montmorillonite, vermiculite, sepiolite, kaolinite) in polymers and the comparison between HNTs and other clays are briefly illustrated.
Sorbic acid (SA) was used to improve the performance of styrene-butadiene rubber (SBR)/halloysite nanotubes (HNTs) nanocomposites by direct blending. The detailed mechanisms for the largely improved performance were studied by X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), differential scanning calorimetry (DSC), porosity analysis and crosslink density determination. The strong interfacial bonding between HNTs and rubber matrix is resulted through SA intermediated linkages. SA bonds SBR and HNTs through grafting copolymerization/hydrogen bonding mechanism. Significantly improved dispersion of HNTs in virtue of the interactions between HNTs and SA was achieved. Formation of zinc disorbate (ZDS) was revealed during the vulcanization of the composites. However, in the present systems, the contribution of ZDS to the reinforcement was limited. Effects of SA content on the vulcanization behavior, morphology and mechanical properties of the nanocomposites were investigated. Promising mechanical properties of SA modified SBR/HNTs nanocomposites were obtained. The changes in vulcanization behavior, mechanical properties and morphology were correlated with the interactions between HNTs and SA and the largely improved dispersion of HNTs.
Rubber waste management has received extensive concern in the circular economy. To realize waste rubber recycling, dynamic linkages that can undergo reversible breaking and reformation in response to external stimuli are introduced to replace traditional irreversible crosslinks in vulcanized rubbers. Filler is an essential component in rubber processing, while the incorporation of high loading of fillers inevitably deteriorates the dynamic network recyclability by hindering chain movement and preventing the collision of dynamic motifs. To overcome the contradiction between reinforcement and recyclability arising from filler incorporation, dynamic bonds are creatively installed at the interface of dynamically crosslinked rubbers (DCRs) by using functionalized fillers as both reinforcement and dynamic crosslinkers. The mechanical properties of DCRs are generally improved by constructing dynamic bonds across the interface due to improved filler dispersion and enhanced interfacial adhesion. Simultaneously, dynamic bonds at the interface enable the rubber chains adsorbed on fillers to participate in network rearrangement under external stimuli, which may alleviate the negative effect on recyclability imposed by filler incorporation. In this chapter, we summarize the recent progress on the construction of dynamic bond-mediated interfaces in DCRs and the effect on the mechanical and dynamic properties.
One of the approaches to develop sustainable rubber products is to replace petroleum-based materials with renewable and sustainable materials. Many global tire manufacturers have committed to using entirely sustainable materials for tire production by 2050. This requires the development of suitable bio-based raw materials, from bio-based elastomers to renewable ingredients. Rubber products generally consist of complicated material formulations, including more than ten kinds of ingredients such as activators, processing oils, antioxidants, and fillers, to tune the processing, curing, and physicochemical properties of the rubbers. This chapter aims to provide an overview of three types of bio-based materials to potentially replace petroleum-based activators, processing oils, and antioxidants, and discuss their impacts on the overall performance of rubber systems.
We synthesized fully bio-based poly(propylene sebacate) using 1,3-propanediol, sebacic acid, and itaconic acid as raw materials. Another bio-based diacid, succinic acid, was introduced to tailor the flexibility of the copolyester. Accordingly, we obtained a series of crosslinkable copolyesters, covering from rigid plastics to soft elastomers. The rigid copolyesters could be used as shape memory polymers (SMPs). As the elastomeric copolyesters (noncrystalline ones and crystalline ones above T m) are mechanically weak, zinc diacrylate (ZDA) was used as reinforcement to enhance the tensile strength and storage modulus in rubbery state. ZDA exhibited high reinforcing efficiency for the copolyesters. For instance, tensile strength and storage modulus above T m of poly(propylene sebacate) (PPSS0) reinforced by ZDA (40 phr) increased by 368% and 745%, respectively. ZDA showed good compatibility with the copolyesters and polymerized ZDA particles dispersed uniformly in the matrices. Additionally, PPSS0/ZDA composites exhibited high shape fixity and shape recovery, making them suitable for fabricating biobased SMPs.
An epoxidized natural rubber was successfully cured with zinc diacrylate (ZDA). A nonconventional curing mechanism via oxa-Michael addition between hydroxyl and acryloyl was revealed. Such a cured elastomer was found to be highly resistant to heat/oxygen aging, and such an outcome is closely related to the relatively lower concentration of epoxides and the absence of sulfides in the ZDA-cured composites. The present method provides a unique insight for developing aging-resistant diene-based elastomers which are generally heat/oxygen susceptible.
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