Wear-Out Failure Analysis of Solar Optiverter Operating with 60- and 72-Cell Si Crystalline PV Modules

A new concept of shade-tolerant PV microinverter named Optiverter is capable of operating with both 60- and 72-cell PV modules. In order to ensure highly reliable operation of the Optiverter, this paper analyzes the wear-out failures of the Optiverter considering both 60- and 72- cells Si crystalline PV modules. The lifetime evaluation of the Optiverter also considers the impact of module degradation rates and different mission profiles into consideration. The evaluation results reveal that operating the Optiverter with a high-power PV module (i.e., 72-cell) results in a lower reliability performance compared with 60-cell PV module. This is mainly due to the higher power and thermal loadings of the power devices in the Optiverter with a 72-cell PV module. When considering the effect of module degradation, using the 72-cell PV module also lead to a higher deviation in the reliability prediction compared to the case without considering the degradation.