Trends in Longer-Term Corrosion Loss of Magnesium Alloys

The corrosion of magnesium alloys is often considered to differ in behaviour and development with time from most other metals and alloys because they show evolution of hydrogen right from first exposure. However, data extracted from the open literature indicate that magnesium alloys develop corrosion mass-loss trends with time that are consistent with the so-called bimodal pattern, which is topologically similar to those of other alloys. Examples are given of such trending for magnesium alloys under immersion, half-tide and various atmospheric exposure conditions. The critical roles of corrosion pitting and its development into localised corrosion are discussed. For high-purity magnesium alloys, the transition to longer-term corrosion, which is rate-controlled by the hydrogen evolution cathodic reaction, occurs quickly, within days. Comments are made about the application of measurements of hydrogen evolution and of electrochemical methods to make rapid estimates of shorter-term corrosion rates.