Transport of Electrolyte in Organic Coatings on Metal

Organic coatings form an effective barrier between metals and their environment, providing them protection against corrosion. Corrosion on coated metals depends mainly on the diffusion of water through the coating, the loss of adhesion at the interface between the coating and the metal (delamination), the rate of the chemical and electrochemical reactions under the coating and the treatment of the metal surface before the coating application. Many aggressive ions are transported toward and inside the coating through water. In organic coatings, typically, the water absorbed by the coating affects the polymer matrix structure, and it causes swelling and stresses, which may result in cracks. Swelling and cracks enhance the transport of water into the solid polymer, and concurrently the diffusion of ions. Over time also, the chemical structure of the polymer may change, adversely affecting its barrier properties and overall performance. In this chapter, we focus on methods to quantify the transport of electrolyte in organic coatings. We mark out the main characteristics, advantages and limitations of each one of them.