The Concept of Irreversibility in Heat Exchanger Design: Counterflow Heat Exchangers for Gas-to-Gas Applications

The thermal design of counterflow heat exchangers for gas-to-gas applications is based on the thermodynamic irreversibility rate or useful power no longer available as a result of heat exchanger frictional pressure drops and stream-to-stream temperature differences. The irreversibility (entropy production) concept establishes a direct relationship between the heat exchanger design parameters and the useful power wasted due to heat exchanger nonideality. The paper presents a heat exchanger design method for fixed or for minimum irreversibility (number of entropy generation units NS). In contrast with traditional design procedures, the amount of heat transferred between streams and the pumping power for each side become outputs of the NS design approach. To illustrate the use of this method, the paper develops the design of regenerative heat exchangers with minimum heat transfer surface and with fixed irreversibility NS.