Structure and Properties of Natural Rubber-Organoclay Nanocomposites Prepared by Grafting and Intercalating Method in Latex

The nanocomposites of natural rubber (NR) and organoclay with unsaturated carbon-carbon double bonds (C 1 /4C) on interlayer surfaces (USMMT) are prepared by the grafting and intercalating method in latex in the presence of butyl acrylate (BA) monomer. The conversion, grafting efficiency, and grafting percentage of BA onto NR and USMMT are determined. The structure and morphology of the nanocomposites are characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), transmitted electron microscopy (TEM), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and swelling experiments. The mechanical properties of the nanocomposites are measured. The results show that graft copolymerization of BA monomer onto NR molecular chains can take place with high conversion, grafting percentage, and grafting efficiency. At the same time, BA can intercalate into the interlayer galleries of USMMT and polymerize in situ together with C 1 /4C bonds on the interlayer surfaces. As a result, the interlayer spacing of organoclay is increased and the interfacial combination between the silicate layers and rubber is strengthened. The results of XRD and TEM demonstrate the formation of the nanocomposites of NR-M-USMMT. The glass transition temperatures of the nanocomposites are higher than that of the NR vulcanizate. The mechanical properties of the nanocomposites are remarkably improved compared with those of the NR and NR-USMMT vulcanizate.