Rapid in-Situ Electrochemical Formation of Partially Disordered Spinel from Mn-Rich Disordered Rocksalt Cathodes

We present the development of an electrochemical formation method that enables rapid and in-situ formation of a partially disordered spinel phase from an initially disordered rocksalt (DRX) cathode. Recent studies on Mn-rich DRX materials have demonstrated the emergence of a spinel-like phase during cycling, resulting in improved capacity retention, energy density, and rate capability compared to materials which do not transform 1,2,3 . However, this transformation process typically requires weeks of cycling at relatively low rates, posing significant challenges for the commercialization of such materials. To gain a deeper understanding of this transformation process, we carry-out a systematic study to determine whether the formation process of these spinel-like materials can be accelerated through a precycling formation process. By employing a novel electrochemical approach to purposefully stimulate the transformation, we successfully reduce the time required from several weeks to as little as one day for Mn-rich DRX. Extended cycling and synchrotron X-ray diffraction confirm that these materials exhibit both equivalent performance and resulting structure to those obtained through conventional cycling over a much longer duration. Further characterization of this material using HAADF and 4-D STEM reveals the complex local structure of the spinel-like partial ordering. It is hoped that such a practical electrochemical formation method will allow for an acceleration of research on these earth-abundant and energy-dense materials. Li, L.; Lun, Z.; Chen, D.; Yue, Y.; Tong, W.; Chen, G.; Ceder, G.; Wang, C. Fluorination-Enhanced Surface Stability of Cation-Disordered Rocksalt Cathodes for Li-Ion Batteries. Adv Funct Mater 2021, 31 (25), 2101888. https://doi.org/10.1002/adfm.202101888. Ahn, J.; Giovine, R.; Wu, V. C.; Koirala, K. P.; Wang, C.; Clément, R. J.; Chen, G. Ultrahigh-Capacity Rocksalt Cathodes Enabled by Cycling-Activated Structural Changes. Adv. Energy Mater. 2023. https://doi.org/10.1002/aenm.202300221. Cai, Z.; Ouyang, B.; Hau, H.-M.; Chen, T.; Giovine, R.; Koirala, K. P.; Li, L.; Ji, H.; Ha, Y.; Sun, Y.; Huang, J.; Chen, Y.; Wu, V.; Yang, W.; Wang, C.; Clément, R. J.; Lun, Z.; Ceder, G. In Situ Formed Partially Disordered Phases as Earth-Abundant Mn-Rich Cathode Materials. Nat. Energy 2023, 1–10. https://doi.org/10.1038/s41560-023-01375-9.