This paper develops and studies a three-level zero-voltage turn-on converter for providing auxiliary power system in a DC light rail vehicle. The proposed converter includes a three-level circuit and a half-bridge circuit sharing the same power switches on the high voltage side in order to reduce switch counts and distribute total power into two circuits. The Metal-Oxide-Semiconductor Field-Effect Transistors (MOSFETs) with a low voltage rating and a turn-on resistance are adopted in the developed converter in order to decrease conduction losses on power switches. On the secondary side, two inductors and four rectifier diodes are employed to reduce output ripple current and transformer secondary winding turns. A duty cycle control based on the phase-shift pulse-width modulation is used to regulate the output voltage and achieve the wide range of zero-voltage turn-on. Experimental results with a prototype with a 760 V input and a 48V/30A output are provided to verify the feasibility and effectiveness of the developed converter.
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