Finite Element Analysis of Precast Concrete Deck-Steel Beam-Connection Concrete (PCSC) Connectors Using Ultra-High Performance Concrete (UHPC) for the Composite Beam

A precast concrete deck-steel beam-connection concrete (PCSC) connector using ultra-high-performance concrete (UHPC) as post-cast concrete has been proposed to enable rapid on-site construction of assembled composite bridges. This paper aims to optimize the structure of PCSC connectors using the finite element (FE) model to maximize material utilization and economic efficiency. A refined FE model comprising the bond degradation at the steel–UHPC interface was developed based on the push-out experimental results of PCSC connectors. The shear mechanism of the PCSC connectors was analyzed. Subsequently, parametric analyses were performed to investigate the effects of stud diameter, height, spacing, and concrete strength on the mechanical properties of PCSC connectors. The results indicate that the bond at the steel–connection concrete interface positively affects the shear bearing capacity and stiffness of the PCSC connectors. When UHPC was used as connection concrete, it improved the bearing capacity by about 20% and the shear stiffness of the stud by about 16% compared with normal concrete, but the ductility was 38% lower. It was also found that increasing the compressive strength of the connection concrete increased the shear strength of specimens. However, when the compressive strength of UHPC exceeded 130 MPa, the additional UHPC strength did not significantly enhance the shear performance of specimens. In order to ensure the effective restraint of the connection concrete to studs, it is recommended that the minimum width and height of the connection concrete (UHPC) be determined based on the minimum horizontal spacing and height of the studs. Specifically, the length-to-diameter ratio of studs is greater than or equal to 3.18, the horizontal spacing of studs can be at least 2.82 d, and the clear distance between the outer stud shank and the edge of the UHPC cannot be less than 30 mm. The results are expected to provide a reference for the engineering design of PCSC connectors and a reference for conventional stud connectors with UHPC.