Estimating pose statistics for robotic part feeders

In automated assembly lines, part feeders often impose a bottleneck that restricts throughput. To facilitate the design of parts and assembly lines, the authors estimate feedrates based on CAD models of parts. A previous paper (Golberg and Craig, 1995) described how to predict throughput for a vision-based robotic part feeder given the distribution of part poses when parts are randomly dropped on a conveyor belt. Estimating this distribution is also useful for the design of traditional feeders such as vibratory bowls. In this paper the authors describe three algorithms for estimating pose distributions. The authors review the quasi-static estimate reported in Wiegley et al. (1992) and introduce a refinement that takes into account some measure of dynamic stability. The perturbed quasi-static estimate can be computed very rapidly and is more accurate than the quasi-static. Still more accurate are estimates based on Monte Carlo simulation using Impulse, although the latter comes at the penalty of increased computation time. The authors compare estimates from all three algorithms with physical experiments.