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It is with great pride and satisfaction that I can close the Proceedings of the VIIIth Symposium of Aluminium Surface Science and Technology, held in Helsingor at the lovely Denmark cost. The reviewed papers have again been presented in a special volume of Surface and Interface Analysis. What started in 1997 in Antwerp as a symposium with the aim of mixing industry and university has survived after all these years. Both industries and universities have totally changed over this period as experienced by a lot of participants who have attended several previous versions in Antwerp, Manchester, Bonn, Beaune, Leiden, Sorrento, Madeira, … . We have always endeavoured to achieve a good mixture between industry and researchers, encouraging young PhD students to meet up with the important companies. The symposium has always been a success from that prospective and now, some that attended as young researchers in earlier ASST versions are often seen to participate as industrial partners. I would like to thank Rajan Ambat and the local team (Anne Deacon Juhl, Morten Stendahl Jellesen, and Flemming Jensen) for taking the initiative and organize this successful event in Denmark. We had an excellent mix of high level talks coming both from academia and industry combined with nice social events that allowed to keep our ASST network alive. I am also happy to announce that the next ASST VIII will be held in 2020 in Sweden, organized by Jinshan Pan. I am convinced that we can meet up again bringing academia and industry together in a lovely place in the north of Europe and continue the good work in high spirits!
Rolling is known to alter surface properties of aluminium alloys and to introduce disturbed subsurface layers. These layers are characterised by a refined grain structure, rolled‐in oxide particles, a fine distribution of intermetallic particles and various voids and cracks. In previous studies, mostly higher alloyed materials have been investigated. Here, the subsurface of a commercially pure rolled aluminium alloy (99.5% Al) is characterised. Hot and cold rolled sheets, with and without additional annealing are investigated. Measuring total reflectance (TR) of progressively etched samples is used as an optical depth profiling method to derive the thickness of disturbed layers. The in‐depth behaviour of alloying, trace and impurity elements in the subsurface regions is studied with quantitative radio frequency glow discharge optical emission spectrometry (r.f. GDOES). The bottom of glow discharge optical emission spectrometry (GDOES) craters at various depths is investigated with SEM/EDX. Focused ion beam (FIB) thinning is employed to prepare site‐specific cross‐sectional TEM specimens. Analytical TEM is used to investigate the thickness, microstructure and composition of the disturbed subsurface. It can be concluded that rolled commercially pure aluminium exhibits disturbed subsurface layers, consisting of a mixture of Al 2 O 3 and metallic aluminium particles, with cracks and voids. These layers are introduced during hot rolling, and reduced in thickness and redistributed over the surface during subsequent cold rolling. Copyright © 2006 John Wiley & Sons, Ltd.
Spectroscopic ellipsometry in the spectral range between the near‐ultraviolet and the near‐infrared (250–1700 nm) (SE) and the mid‐infrared (2–23 µm) (IR‐SE) have been used for the characterization of various thin coatings on aluminium. Both SE and IR‐SE provide information concerning the morphological features of the coating, but owing to the presence of characteristic absorptions IR‐SE also reveals the chemical composition. This paper discusses the application of the developed optical models for the characterization of the more complex Zr/Ti‐based passivation coatings. The results obtained indicate that these coatings consist of a complex hydrated Zr/Ti/Al oxyfluoride. Copyright © 2002 John Wiley & Sons, Ltd.
Lithium salts are being investigated as leachable corrosion inhibitor and potential replacement for hexavalent chromium in organic coatings. Model coatings loaded with lithium carbonate or lithium oxalate demonstrated active corrosion inhibition and the formation of a protective layer in a damaged area during neutral salt spray exposure. The present paper provides an abridged overview of the initial studies into this novel inhibitor technology for the active corrosion protection of aluminum alloys. Coating defects were investigated by microscopic techniques before and after exposure to corrosive conditions. Scanning electron microscopy analysis of cross-sections of the coating defect area demonstrated that the protective layer comprises a typical three-layered structure, which included a dense layer near the alloy surface, a porous middle layer, and a flake-shaped out layer. Potentiodynamic polarization measurements obtained with a microcapillary cell positioned in the coating defect area and electrochemical impedance spectroscopy confirmed the corrosion protective properties of these protective layers. The long-term corrosion inhibition of the lithium-based coating technology was tested in industrial coating systems.
Nowadays, the properties of polymeric coatings are enhanced by various additives mixed into the resin. Recently, embedding of polymeric microcapsules into the coating matrix has been investigated to provide special on-demand features to the coating. The detection and characterization of such microcapsules in a polymeric coating are of major importance but difficult, because both are built up by similar molecules with similar densities. Current analysis methods require complex sample preparation to allow reliable measurements. In contrast, confocal Raman spectroscopy allows fast and non-destructive differentiation between characteristic molecular bonds at a spatial resolution below one micrometer. Hence, the objective of this research was to apply this technique on microcapsules embedded in a coating and provide answers to the following questions: Can one detect microcapsules embedded in a coating and clearly identify them? Can one differentiate between full and empty microcapsules and the coating matrix? Can one determine the exact location of the capsules and their distribution in the coating? Therefore, several two-dimensional confocal Raman spectroscopy mappings recorded at different depths allowed a three-dimensional reconstruction of the polymeric coating with the polymeric microcapsules in it. Thereby, the distribution of the capsules within the coating could be determined with micrometer resolution. As a result Raman tomography provides a more detailed insight into the distribution of microcapsules through the possibility of three-dimensional reconstruction.
Introduction of microcapillary techniques opened a new range of methods to study the behavior of microsystems. Although these measurements are widely employed and results obtained are generally recognized, certain aspects require careful consideration. We present the results of a parametric study performed by means of multi-ion modeling in order to clarify the influence of the microcapillary size and shape together with the permeability of the sealant for oxygen on the polarization curves obtained on metals with different corrosion activity. The obtained results show that when a corroding metal is (almost) non-active (e.g. aluminum), the oxygen limiting current increases with increase of the ratio between the radius of the capillary main part and the end radius γ = R/r but the corrosion potential remains the same. For more active metals and alloys (e.g. steel), a change of the aspect ratio γ leads not only to the proportional change of the limiting current, but also to a substantial shift of E corr. Analytical solutions derived for limiting current density in a microcapillary confirmed the simulated results. Permeability of the sealant for oxygen plays a significant role mostly for narrow capillaries with low ratio γ and more active metallic substrates. It is shown that the problem of comparison of polarization data obtained with capillaries of different size can be partially avoided by use of capillaries with the same aspect ratio γ but only if the quality of the sealant (low permeability for oxygen) is assured.