This work presents a novel procedure to study the growth of the surface native oxide film on metals in air, based on scanning Kelvin probe force microscopy. For reactive metals such as aluminium, when the native metal oxide is damaged, fast reformation of the oxide film occurs. The methodology presented here allows this oxide film reformation to be studied in situ. By monitoring the evolution of the Volta potential with time in a scratch on the sample's surface, the characteristic behavior of the oxidation of aluminium metal could be observed. The procedure was carried out on a pure aluminium sample, but could potentially be applied in other metals, provided that the relation between the oxide film and the Volta potential is established.
No abstract is provided for this article.
Chromium phosphate conversion coatings on aluminum have been characterized with nondestructive optical techniques. Complementary vibrational spectroscopy techniques, i.e., Fourier transform infrared spectroscopy and confocal micro‐Raman spectroscopy, prove the presence of chromium phosphate as principal component in the coating. Additionally, aluminum oxide and indications for the presence of chromium oxide and aluminum fluoride are found. Reflection/absorption infrared spectroscopy (RAIRS) allows analysis of coatings as thin as 40 nm, while confocal micro‐Raman spectroscopy is limited to thicknesses above about 150 nm. Compared to RAIRS spectra, the interpretation of Raman spectra is easier due to the absence of peak shifts which occur in the RAIRS spectra. Spectroscopic ellipsometry allows determination of the morphological characteristics of the conversion coatings, e.g., the coating thickness, using a simulation and regression procedure based on a two‐layer optical model. The optical constants of the upper layer, which in a first approximation can be attributed to the chromium phosphate part of the conversion coating, can explain the greenish appearance of the thickest conversion coatings. A linear relationship exists between the coating thickness and the conversion time. An analogous linear relation exists between the conversion time and the peak areas of most of the absorption peaks in the RAIRS spectra.
Joule heating of the oxide-covered aluminum electrode is the major heat source during anodizing, and the extent of heat removal is dependent on the electrolyte flow i.e., convection. For various galvanostatic and potentiostatic anodizing conditions, at different bulk electrolyte temperatures it was found that when the convection heat transfer is not uniform along the electrode surface, i.e., in a wall-jet electrode reactor, a local temperature distribution is established. Due to this nonuniform temperature, the anodic film exhibits a thickness distribution. Further, at higher current densities or lower bulk electrolyte temperatures, anomalous anodizing behavior occurs under certain galvanostatic conditions, associated with spots of increased oxide thickness and high-temperature peaks. By associating the local film thickness to the local temperature distribution, it was found that the higher the local temperature, the greater the local film thickness, implying a higher local oxidation current. This relation is explained by considering thermal enhancement of the field-assisted oxide dissolution at the pore bases, which necessitates a local current density rise to maintain the local anodizing equilibrium. Using transmission electron microscopy, cyclic voltammetry, and capacitance measurements, the previous was confirmed from measurement of an unchanged barrier layer thickness on the anodized aluminum specimen. © 2003 The Electrochemical Society. All rights reserved.