This paper reports an EIS investigation of the influence of aluminium etching on the growth of chemical conversion layers. The influence of the pretreatment of the Al surface before conversion is studied by varying the etching time in a caustic soda solution. Furthermore, the concentration of fluoride in the conversion bath is varied as it acts as an etching agent during the growth of the film. The electric equivalent circuit proposed for chromate phosphate converted Al, allows a study of the growth of the film as a function of the two considered etching parameters. In this paper, it is shown that there exists a relation between the influence of the pretreatment time in the NaOH solution and the NaF concentration in the conversion solution. Without fluorine the conversion layer is not formed. For a NaF concentration higher than 1.5g/dm−3, the EIS spectra of the resulting converted Al sheets show that the pretreatment time in caustic soda is not affecting the layer characteristics. On the contrary, for intermediate NaF concentrations, the duration of the pretreatment in the NaOH solution has an influence on the conversion layer impedance.
In the present study a combined Fourier Transform Infrared Reflection–Absorption Spectroscopy (FT-IR–RAS) and Auger electron spectroscopy (AES) analysis was performed to investigate the bonding of organic coatings to oxides formed on Al–Mg based alloys. The interfacial bonding of a model molecule, succinic acid, mimicking the functional groups used in practical coatings was studied in detail on various differently pre-treated aluminium alloy (AA5182, 4.8 wt% magnesium) surfaces. Besides these differently pre-treated alloy surfaces, also pure magnesium and aluminium were studied for reference. The surface and near-surface composition of the alloys was studied by Auger electron spectroscopy, ion-milling away the surface oxides to obtain a depth profile. The results show that after heat treatment, the oxides are as much enriched in magnesium as aluminium although the bulk concentration of magnesium is only 4.8 wt%. FT-IR–RAS shows that bonding of the succinic acid molecules takes place in a range of configurations, varying between bridging bidentates and unidentates. The relative portion of unidentates increases with the magnesium surface concentration. This is attributed to the difference in bond lengths of Mg–O and Al–O, forcing the carboxylic acid groups to stretch or to attach to only one oxide group (unidentate) instead of two (bidentate). Also the mixed OH/CO3 surface after Mg enrichment at the surface has less room for bonding with two groups, thus affecting the bonding configuration in a similar way.
This paper focuses on the effect of aluminium surface pretreatment on the formation of thin non-functional silane films. Three pretreatments were used to prepare the aluminium surface before the deposition of silane films. The generated surfaces were characterized before and after the silane film deposition by infrared spectroscopic ellipsometry (IRSE) and by the combination of SEM, AES and spectroscopic ellipsometry (SE), respectively. It is demonstrated that the amounts of hydroxyl groups at the aluminium surface provided by the different pretreatments strongly influence the initiation and the formation of the silane films.
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A method to quantify the composition of thin films using infrared spectroscopic ellipsometry (IRSE), supplemented by visible spectroscopic ellipsometry (VISSE), is proposed. Because ellipsometry measures the thickness and optical constants of a surface layer simultaneously, the absorption coefficient of the film as a function of wavelength can be obtained. Using values of the absorption coefficients for the pure components of the film, the percentages (mol.% or wt.%) of each component in the film can be calculated. The method is demonstrated in a study of the hydration of oxide films on electropolished aluminium and the anodically formed barrier oxide film. The IRSE technique shows that hydration of the films by immersion in boiling water results in the conversion of aluminium oxide to pseudoboehmite. Copyright © 2003 John Wiley & Sons, Ltd.
No abstract is provided for this article.