During the report period major studies have been completed on (1) the microscale fracture conditions for the brittle and ductile fracture initiation modes at a macroscopic crack tip, (2) the formulation of dilational plasticity constitutive relations for void containing materials as applied to the inception of ductile rupture, (3) cavity growth during diffusive rupture processes as encountered in creep rupture at low stress but high temperature, and (4) particle and boundary strengthening mechanisms in carbon steels. In addition, work has continued on crack tip modeling by finite elements and mechanisms of ductile void growth near a crack tip. (auth)
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Stress concentration at vertices where grains of a polycrystal meet at a point is contrasted with stress concentration at two‐dimensional junctions where grains join along a line. Effects of thermal anisotropy and elastic anisotropy orientation mismatches from grain to grain are considered. Special geometries with moduli mismatches are also analyzed to shed light on three‐dimensional vs two‐dimensional behavior. Although there are exceptions, it is generally found that the stress concentration at vertices is more singular than that at junctions. Singularities which are stronger than cracklike singularities (i.e., stress α r − s where s > 1/2) are found, and the implication of such “super singularities” for microcrack nucleation is discussed. Conditions for propagation of microcrack flaws at vertices are analyzed and contrasted with those at junctions.
A single-engine aircraft was climbing to 8000 ft when the engine suddenly lost power. The landing gear was torn off during the emergency landing. During the field investigation, the fuel line was found to be separated from the fuel pump outlet due to a failure of the elbow fitting. A bracket which supports the in-line fuel flow transducer also was found broken. Examination of the elbow fracture revealed characteristics of low-cycle fatigue failure. Examination of the support bracket fractures revealed a high-cycle mode of fatigue failure, with the primary fatigue extending along the full length of the 90 deg bend in the bracket. It was concluded that the failure was caused by an incorrectly-installed support bracket. It was recommended that the installation procedure be clarified.
A detailed analysis is performed of the plastic deformation in a metal substrate fretted by a flat-bottomed circular peg under steady normal load and cyclic tangential load. The substrate is coated with a thin layer of soft metal. Two limiting asymptotic problems are identified which characterize small scale yielding behavior in the substrate in the vicinity of the corners of the peg. Deformation within the plastic zone is characterized, including regions of elastic shakedown, steady reversed cyclic plastic straining, and strain ratchetting. Implications for nucleation of fretting cracks are discussed.